XPE/IXPE Chemical Cross-link PE Foamed Sheet Production Line

XPE/IXPE Chemical Cross-link PE Foamed Sheet Production Line

XPE, or chemically cross-linked polyethylene foam material, is made of low-density polyethylene resin, cross-linking agent and foaming agent through high-temperature continuous foaming. Compared with other foaming materials, it has higher tensile strength and finer pores. IXPE, or radiation-cross-linked polyethylene foam, is made of polyethylene as the main raw material, mixed with foaming agent and other additives to form a master sheet, which is irradiated by high-energy electron beams generated by industrial electron accelerators to produce cross-linking (therefore different from traditional chemical cross-linking) to change the molecular structure of polyethylene into a tight three-dimensional network structure. After a series of processing steps such as free foaming, shaping, cooling and winding, an environmentally friendly closed-cell foam material is produced.

Commodity name： XPE/IXPE Chemical Cross-link PE Foamed Sheet Production Line

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XPE or chemically cross-linked polyethylene foam material, is made of low-density polyethylene resin, cross-linking agent and foaming agent through high-temperature continuous foaming. Compared with other foaming materials, it has higher tensile strength and finer pores. IXPE, or radiation-cross-linked polyethylene foam, is made of polyethylene as the main raw material, mixed with foaming agent and other additives to form a master sheet, which is irradiated by high-energy electron beams generated by industrial electron accelerators to produce cross-linking (therefore different from traditional chemical cross-linking) to change the molecular structure of polyethylene into a tight three-dimensional network structure. After a series of processing steps such as free foaming, shaping, cooling and winding, an environmentally friendly closed-cell foam material is produced.

XPE/IXPE foam products are recognized as environmentally friendly materials in the world because the main gas contained in the material is nitrogen, which is non-toxic to the human body and non-polluting to the atmosphere. The internal structure is a uniformly distributed closed-cell structure, which is an ideal material for automobile and air conditioning insulation. In recent years, it has developed rapidly in the sports and leisure products market, such as surfboards, moisture-proof mats, yoga mats, etc. It also has certain uses in construction and has a wider application in flame retardant materials.

Granulating unit

Banburying machine	Model		TJ-ZL-35L-120×15	TJ-ZL-55L-135×15	TJ-ZL-75L-150×15
	Capacity	L	35	55	75
	The main motor power	KW	55	75	110
	Output(approx)	Kg/h	150-220	220-300	220-300
	Dimensions (L×W×H)(approx)	m	2.3×1.4×2.8	2.5×1.6×3.0	2.5×1.8×3.2
Pelletizer machine	Screw		Ø120x15	Ø135x15	Ø150x15
	The main motor power	KW	45	55	75
	Output(approx)	Kg/h	150-220	220-300	220-300
	Dimensions (L×W×H)(approx)	m	3.5×2.4×1.4	3.6×2.7×1.6	3.8×3.0×1.8

Sheet unit

Model		TJ-ZP-150×28	TJ-ZP-160×28	TJ-ZP-170×28
Extruder		Ø150/28	Ø160/28	Ø170/28
The main motor power	KW	132	132	160
Output(approx)	Kg/h	140-160	160-180	180-200
Dimensions (L×W×H)(approx)	m	11×3.0×2.8	12×3.2×3.0	13×3.4×3.2

Horizontal foaming unit

Model		TJ-P-FP-22x1.5	TJ-P-FP-22x1.8	TJ-P-FP-22x2.0
Oven shell dimensions(L×W)	m	22x2.7x5	22x2.5x5.2	22x2.7x5.4
Heat	Kcal/h	220000	240000	250000
Power	KW	50	55	60
Max.output(approx)	Kg/h	120-180	160-200	180-240
Thickness of product	mm	3-15	3-15	3-15
Width of product	mm	600-1500	600-1800	600-2000

Vertical foaming unit

Model		TJ-CZFP-（8+4）x1.2	TJ-CZFP-（8+4）x1.5	TJ-CZFP-（8+4）x1.8
Oven shell dimensions(L×W)	m	8x1.2+4x1.8	8x1.5+4x2.0	8x1.8+4x2.3
Power	KW	160+11	180+11	200+11
Max.output(approx)	Kg/h	60-90	80-120	100-150
Thickness of product	mm	0.5-5	0.5-5	0.5-5
Width of product	mm	600-1200	700-1500	800-1800

Application

① Construction: thermal insulation, sound insulation, and moisture insulation for roofs, floors, and interior walls of residential buildings, office buildings, especially foreign-related luxury hotels and hotels; thermal insulation for oil storage tanks, cold storage, central air conditioners, and pipeline facilities; thermal insulation for vegetable greenhouses.

② Transportation: moisture-proof and antifreeze layers for roadbeds in cold areas; thermal insulation for vehicles, ships, and aerospace engineering.

③ Sports and fitness: safety protection layers for kindergartens and medical protective equipment; high-end children's crawling mats, yoga mats, puzzle boards, wrestling mats, military camping mats, and camping tents.

④ Packaging: precision measuring tools, cutting tools, and electronic products; packaging materials for high-end foods, health products, and cosmetics, etc.

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