Full Automatic CO2 XPS Physical Foamed Board Production Line
The XPS extruded polystyrene foam insulation board production line from Shandong Tongjia uses PS polystyrene particles as the main raw material, which are heated and melted by an extruder. The process incorporates environmentally friendly physical foaming agents under high pressure to create a uniform, lightweight foam board.
CONTACT US- Product Description
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- 产品说明
- 产品应用
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- 商品名称: Full Automatic CO2 XPS Physical Foamed Board Production Line
The XPS extruded polystyrene foam insulation board production line from Shandong Tongjia uses PS polystyrene particles as the main raw material, which are heated and melted by an extruder. The process incorporates environmentally friendly physical foaming agents under high pressure to create a uniform, lightweight foam board.
The XPS extruded polystyrene foam insulation board production line from Shandong Tongjia uses PS polystyrene particles as the main raw material, which are heated and melted by an extruder. The process incorporates environmentally friendly physical foaming agents under high pressure to create a uniform, lightweight foam board.
Key Features:
◆ Fluorine-Free CO2 Foaming: Utilizes supercritical CO2 multi-stage pressurized foaming technology, ensuring environmentally friendly and safe production.
◆ Energy-Efficient: Equipped with a permanent magnet synchronous servo motor, this production line offers significant energy savings compared to traditional systems.
◆ Intelligent Control: The intelligent weightless feeding system, combined with industrial robots and full automation, allows for remote operation and continuous monitoring to optimize production efficiency and reduce manual intervention.
◆ Uniform & Soft Foam: Produces XPS foam boards with low bulk density, uniform bubbles, and high-quality insulation properties.
Benefits:
◆ Environmentally friendly with fluorine-free technology
◆ High energy efficiency with servo motor drive
◆ Full automation with remote monitoring for increased productivityIdeal for manufacturers seeking cost-effective, eco-friendly solutions for high-quality XPS foam insulation boards.
The XPS extruded polystyrene foam board production line by Shandong Tongjia is the perfect choice for advancing your insulation board production to the mid-to-high-end market with advanced technology and intelligent automation.
Main Technical Specification： Model TJ-XPS85P/250 TJ-XPS95P/250 TJ-XPS95P/300 TJ-XPS110P/300 Extruder Ø85Double Ø250 Ø95Double Ø250 Ø95Double Ø300 Ø110Double Thickness of board mm 20-150 30-150 30-150 30-150 Width of board mm 600/900/1220 600/900/1220 Output (approx) KG/h 600-800 700-900 800-1000 1000-1300 Installed capacity (approx) KW 550 650 700 750 Dimensions (L×W×H)(approx) m 80 × 15 × 5 90 × 15 × 5 90 × 15 × 5 100 × 16 × 6 Total weight (approx) T 55 60 70 75 
Multi-component loss-in-weight compounding system
Fully automatic computer control of various raw material ratios The feeding system adopts vacuum feeding to ensure the stable transportation of raw materials
Energy-saving servo extrusion system
Using permanent magnet synchronous servo drive motor, screw building block structure, combined use according to the processing technology of materials
Cooling and constant temperature system
Precise proportional control of the cooling system to ensure good cooling
Supercritical CO2 blowing agent injection system
Adopting a fully imported flow control system and a unique three-stage booster injection system to maintain the stability of the foaming agent flow
Extrusion die, sizing system
Adopt T-shaped large manifold, long fan-shaped area head to build pressure and extrusion, two-way electric adjustable device of molding system,proportional control of low-resistance system materials, double-sided shaping
Conveying and cutting system
Automatic fixed-length cutting, trimming, vertical and horizontal edge forming, automatic stacking, multi-point monitoring, automatic alarm, automatic packaging system, no dustApplications:
PS Physical Foamed Board (Extrusion Polystyrene Foam, or XPS) is a high-performance thermal insulation material known for its excellent closed-cell structure. Compared to other insulation boards, XPS offers superior thermal insulation performance with lower density, water absorption, thermal conductivity, and steam permeability.
Key Benefits:
◆ Closed-cell alveolate structure: Enhances durability
◆ Low density and water absorption: Provides superior insulation performance
◆ High strength, lightweight, and airtight properties: Improves material performance
◆ Corrosion-resistant, aging-resistant: Increases lifespan and cost-effective
Key Applications:
◆ Construction Industry: Used for waterproofing, heat preservation, and insulation in residential buildings, office buildings, and industrial workshops.
◆ Refrigeration: Used as thermal insulation boards, cold preservation, and waterproofing in refrigerated storage facilities.
◆ HVAC: For insulation and heat preservation in ventilation ducts of central air conditioning systems.
◆ Water Conservancy: Used as anti-freezing bulge material in concrete water delivery channels, such as in major water diversion projects (e.g., South-to-North Water Diversion Project).
◆ Infrastructure: Provides anti-freezing and heat preservation for roadbed projects including highways, railways, airports, and public squares.XPS is an eco-friendly, highly efficient solution for thermal insulation, moisture protection, and environmental sustainability, making it a top choice across multiple industries.
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型号
JG-XPS139/170
JG-XPS75P/200
JG-XPS85P/250
JG-XPS95P/300
挤出机
Ø139
Ø170
Ø75
Ø200
Ø85
Ø250
Ø95P
Ø300
加热功率(约)
KW
70
96
75
100
75
100
110
150
驱动功率
KW
90
90
110
110
160
160
220
200
制品厚度
mm
20-100
20-120
20-100
20-150
制品宽度
mm
600, 900, 1220
600, 900, 1220
600, 900, 1220
600,900,1220
生产能力(约)
kg/h
350-500
500-700
500-700
800-1000
装机容量(约)
KW
360
470
570
750
外形尺寸(约)
m
45 × 10 × 4
65 × 12 × 4
75 × 13 × 4
80 × 15 × 5
机器重量(约)
T
30
40
50
55
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XPS CO2发泡板性能
◆ 表面平整均匀，完全闭孔式的内部蜂窝结构
◆ 保温、隔热（导热系数10℃：≤0.028w/Mk）、隔音、防潮性能优越
◆ 高抗压(压强：≥250kpa)、轻质(密度可达：28kg/M3)
◆ 不吸水(吸水：≤ 1.0%)、不透气、耐磨、不降解
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CO2 XPS应用广泛，是目前市场公认的环保型绝热隔热保温材料
◆ 用于住宅楼，写字楼，工业厂房等建筑墙体及屋面防水、保温、隔热
◆ 用于冷库的隔热板，保冷、防水
◆ 用于中央空调通风管道，隔热、保温
◆ 用于水利工程中混凝土输水渠道的防冻胀材料（如南水北调工程）
◆ 用于公路、铁路、机场、广场等路基工程的防冻保温
Wechat QR code
sales@tongjia.com
Shandong Tongjia Machinery Co., Ltd.
Address: No. 96, 327 National Road, National High-tech Industrial Development Zone, Jining City, Shandong Province
Tel: +86-13792366525
+86-537-2279166 2986611 2986622
Fax: +86-537-2986199 2984888
Post Code: 272000
E-mail: sales@tongjia.com