





Full Automatic CO2 XPS Physical Foamed Board Production Line
- Commodity name: Full Automatic CO2 XPS Physical Foamed Board Production Line
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The XPS extruded polystyrene foam insulation board production line from Shandong Tongjia uses PS polystyrene particles as the main raw material, which are heated and melted by an extruder. The process incorporates environmentally friendly physical foaming agents under high pressure to create a uniform, lightweight foam board.
Key Features:
◆ Fluorine-Free CO2 Foaming: Utilizes supercritical CO2 multi-stage pressurized foaming technology, ensuring environmentally friendly and safe production.
◆ Energy-Efficient: Equipped with a permanent magnet synchronous servo motor, this production line offers significant energy savings compared to traditional systems.
◆ Intelligent Control: The intelligent weightless feeding system, combined with industrial robots and full automation, allows for remote operation and continuous monitoring to optimize production efficiency and reduce manual intervention.
◆ Uniform & Soft Foam: Produces XPS foam boards with low bulk density, uniform bubbles, and high-quality insulation properties.
Benefits:
◆ Environmentally friendly with fluorine-free technology
◆ High energy efficiency with servo motor drive
◆ Full automation with remote monitoring for increased productivity
Ideal for manufacturers seeking cost-effective, eco-friendly solutions for high-quality XPS foam insulation boards.
The XPS extruded polystyrene foam board production line by Shandong Tongjia is the perfect choice for advancing your insulation board production to the mid-to-high-end market with advanced technology and intelligent automation.
Main Technical Specification: | ||||||||
Model | TJ-XPS85P/250 | TJ-XPS95P/250 | TJ-XPS95P/300 | TJ-XPS110P/300 | ||||
Extruder | Ø85Double | Ø250 | Ø95Double | Ø250 | Ø95Double | Ø300 | Ø110Double | |
Thickness of board | mm | 20-150 | 30-150 | 30-150 | 30-150 | |||
Width of board | mm | 600/900/1220 | 600/900/1220 | |||||
Output (approx) | KG/h | 600-800 | 700-900 | 800-1000 | 1000-1300 | |||
Installed capacity (approx) | KW | 550 | 650 | 700 | 750 | |||
Dimensions (L×W×H)(approx) | m | 80 × 15 × 5 | 90 × 15 × 5 | 90 × 15 × 5 | 100 × 16 × 6 | |||
Total weight (approx) | T | 55 | 60 | 70 | 75 |

Multi-component loss-in-weight compounding system
Fully automatic computer control of various raw material ratios The feeding system adopts vacuum feeding to ensure the stable transportation of raw materials

Energy-saving servo extrusion system
Using permanent magnet synchronous servo drive motor, screw building block structure, combined use according to the processing technology of materials

Cooling and constant temperature system
Precise proportional control of the cooling system to ensure good cooling

Supercritical CO2 blowing agent injection system
Adopting a fully imported flow control system and a unique three-stage booster injection system to maintain the stability of the foaming agent flow

Extrusion die, sizing system
Adopt T-shaped large manifold, long fan-shaped area head to build pressure and extrusion, two-way electric adjustable device of molding system,
proportional control of low-resistance system materials, double-sided shaping

Conveying and cutting system
Automatic fixed-length cutting, trimming, vertical and horizontal edge forming, automatic stacking, multi-point monitoring, automatic alarm, automatic packaging system, no dust
Applications:

PS Physical Foamed Board (Extrusion Polystyrene Foam, or XPS) is a high-performance thermal insulation material known for its excellent closed-cell structure. Compared to other insulation boards, XPS offers superior thermal insulation performance with lower density, water absorption, thermal conductivity, and steam permeability.
Key Benefits:
◆ Closed-cell alveolate structure: Enhances durability
◆ Low density and water absorption: Provides superior insulation performance
◆ High strength, lightweight, and airtight properties: Improves material performance
◆ Corrosion-resistant, aging-resistant: Increases lifespan and cost-effective
Key Applications:
◆ Construction Industry: Used for waterproofing, heat preservation, and insulation in residential buildings, office buildings, and industrial workshops.
◆ Refrigeration: Used as thermal insulation boards, cold preservation, and waterproofing in refrigerated storage facilities.
◆ HVAC: For insulation and heat preservation in ventilation ducts of central air conditioning systems.
◆ Water Conservancy: Used as anti-freezing bulge material in concrete water delivery channels, such as in major water diversion projects (e.g., South-to-North Water Diversion Project).
◆ Infrastructure: Provides anti-freezing and heat preservation for roadbed projects including highways, railways, airports, and public squares.
XPS is an eco-friendly, highly efficient solution for thermal insulation, moisture protection, and environmental sustainability, making it a top choice across multiple industries.
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Monday to Saturday 8:30-18:00
Shandong Tongjia Machinery Co., Ltd.

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